Packaging Automation Engineer (Robotics & Controls)
Your Impact & Responsibilities
- Engineer and deploy comprehensive end-of-line automation systems, including case erectors, packers, sealers, and state-of-the-art robotic palletizers.
- Lead the selection, programming, and commissioning of industrial robots (e.g., Fanuc, KUKA, ABB) for complex palletizing and pick-and-place applications.
- Master the art of machine synchronization, optimizing the entire packaging line to achieve peak Overall Equipment Effectiveness (OEE) and minimize downtime.
- Develop and standardize control logic adhering to PACKML (ISA-TR88) standards for seamless machine-to-machine communication and operational consistency across diverse equipment.
- Serve as the subject matter expert for troubleshooting and continuous improvement, diagnosing and resolving intricate mechanical, electrical, and control system issues with precision.
- Implement and fine-tune advanced machine vision systems (using platforms like Cognex or Keyence) for real-time quality control, defect detection, and barcode verification to ensure absolute product integrity.
- Create detailed electrical schematics, control panel layouts, and bills of materials (BOMs) for new automation projects.
- Utilize simulation software (such as Rockwell's Emulate3D or similar) to validate automation concepts and line performance before physical implementation—reducing risk and accelerating project timelines.
Core Qualifications & Skills
- A Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related technical discipline is required.
- A minimum of 5 years of direct experience in a packaging automation or controls engineering role, preferably within the CPG, food & beverage, or pharmaceutical sectors.
- Advanced proficiency in PLC programming, primarily with Allen-Bradley (ControlLogix, CompactLogix) using Studio 5000 or Siemens (SIMATIC S7) using TIA Portal.
- Demonstrable experience in designing and implementing robotic palletizing cells and selecting appropriate end-of-arm tooling (EOAT).
- Solid, practical experience applying PACKML (ISA-TR88) standards to create modular and interoperable packaging machine code.
- Proven ability to manage full-line integration projects, ensuring all equipment—from various vendors—operates as a single, cohesive, and efficient system.
- Hands-on experience with HMI/SCADA development, particularly with platforms like FactoryTalk View ME/SE or AVEVA (Wonderware) InTouch.
- A profound understanding of packaging machinery mechanics and processes, from primary packaging to final palletization.
- Familiarity with industrial networking protocols (e.g., EtherNet/IP, PROFINET, SERCOS) is highly desirable.
