Mechanical Manufacturing Engineer – Lean Process Optimization
You will translate business goals into robust, data-driven manufacturing systems. Expect to pivot between shop-floor analysis, CAD design, and strategic continuous-improvement roadmaps.
Responsibilities
– Map current value streams, quantify takt gaps, and formulate kaizen plans that boost OEE by double-digit percentages.
– Design jigs, fixtures, and robotic end-effectors using SolidWorks and AutoCAD; release fully-dimensioned drawings with GD&T.
– Program CAM toolpaths (Mastercam) that slash cycle time while preserving tool life.
– Deploy statistical process control dashboards in Minitab and ERP modules; trigger corrective actions before defects escape.
– Lead root-cause investigations (8D, DMAIC) for chronic quality spills, converting findings into updated control plans.
– Specify, source, and commission automation cells—collaborative robots, AGVs, vision systems—integrating safety and ergonomic best practices.
– Author standard operating procedures, visual work instructions, and preventative-maintenance checklists for operators and technicians.
– Mentor production and maintenance staff on Lean concepts—5S, SMED, Kanban—building a culture of continuous improvement.
Required Qualifications
– Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering.
– 5+ years designing and improving discrete-parts production lines within automotive, aerospace, electronics, or consumer-goods sectors.
– Proven Lean Manufacturing deployment; measurable scrap or cycle-time reductions.
– Proficiency with SolidWorks, AutoCAD, and CAM software; comfortable generating NC code.
– Hands-on experience with Six Sigma tools: DOE, capability studies, SPC charts.
– Working knowledge of GD&T, DFM/A, and risk-analysis methodologies (FMEA).
– Strong communication skills—you translate complex data into clear actions.
Preferred Skills
– Certified Six Sigma Green or Black Belt.
– Exposure to Industry 4.0 analytics platforms and OPC-UA connectivity.
– PLC, robot, or Python scripting for quick automation prototypes.
– Familiarity with ISO 9001, AS9100, or IATF 16949 quality management systems.