Manufacturing Design Engineer

We are a pioneering force in high-tech manufacturing, consistently pushing the boundaries of what's possible across the aerospace, medical device, and electronics sectors. Our culture is built on a foundation of continuous improvement and engineering excellence. We empower our team members to take ownership, challenge the status quo, and make a tangible impact on the products that shape our world. 

Your Core Responsibilities

- Architect and continuously refine complex production lines and assembly systems to maximize throughput, quality, and safety.

- Serve as a critical link between design and production, championing Design for Manufacturability (DFM) and Design for Assembly (DFA) principles from the earliest concept stages to ensure seamless product launches.

- Devise, model (using SolidWorks/AutoCAD), and implement robust jigs, fixtures, and tooling essential for precision manufacturing and assembly.

- Develop and maintain crystal-clear work instructions, standard operating procedures (SOPs), and process documentation that empower the production team.

- Spearhead root cause analysis investigations for any production issues—employing methodologies like 5 Whys or Fishbone diagrams—to implement permanent corrective actions.

- Drive and participate in Lean Manufacturing and Six Sigma projects aimed at waste reduction, process flow enhancement, and overall operational excellence.

- Collaborate with the supply chain team to qualify new suppliers and components, ensuring they meet stringent quality and performance standards.

- Own the process validation lifecycle (IQ/OQ/PQ) for new equipment and production lines, creating comprehensive protocols and reports.

- Utilize process simulation software to model potential changes, predict bottlenecks, and validate layout designs before capital investment.

Key Competencies for Success

- Demonstrated mastery of 3D CAD software, particularly SolidWorks and AutoCAD, for the creation of intricate tooling, fixtures, and plant layouts.

- Profound knowledge of a wide array of manufacturing processes, which could include CNC machining, injection molding, metal stamping, electronic assembly (SMT/PCB), and automated assembly.

- A robust understanding of quality control principles, including Statistical Process Control (SPC), capability analysis (Cpk/Ppk), and measurement system analysis (MSA), often utilizing tools like Minitab.

- Proven experience implementing Lean/Six Sigma methodologies. A Green Belt or Black Belt certification is a significant advantage.

- Familiarity with the operational flow of Enterprise Resource Planning (ERP) and Manufacturing Execution Systems (MES) and how they integrate with the factory floor.

- Exceptional analytical and data-driven decision-making skills. You must be comfortable diving into production data to uncover trends and opportunities for improvement.

- Strong project management abilities—you can take a complex project from conception through to completion, managing timelines and stakeholders effectively.

- Excellent communication skills are non-negotiable; you must be able to articulate complex engineering concepts to non-technical audiences and collaborate effectively with cross-functional teams.