Manufacturing Automation Engineer – Robotics & Process Optimization

Design, integrate, and fine-tune advanced robotics and PLC-driven lines. Drive cycle-time optimization, poka-yoke, and MES connectivity in high-volume plants.

Responsibilities  

- Lead end-to-end automation projects for assembly, welding, dispensing, and in-line inspection.  

- Program and troubleshoot PLC, robot, and vision systems to achieve repeatable sub-second takt times.  

- Model tooling, jigs, and error-proof fixtures in 3D CAD; release drawings to suppliers.  

- Map existing manual steps, perform time studies, then re-engineer flow using Lean and Six Sigma methods.  

- Integrate automated cells with MES/ERP dashboards—real-time OEE, traceability, and downtime analytics.  

- Collaborate with quality, maintenance, and safety teams to embed poka-yoke logic and risk-mitigation interlocks.  

- Author functional design specifications, test protocols, and Standard Operating Procedures.  

- Mentor technicians; train operators on new robotic sequences and quick-change tooling.  

- Evaluate emerging cobot, AGV, and IIoT technologies; build business cases for investment.  

Requirements  

- Bachelor’s or higher in Mechanical, Electrical, or Industrial Engineering.  

- 5+ years designing and commissioning automation in discrete manufacturing (automotive, medical device, electronics).  

- Proficiency in at least one major PLC platform (Allen-Bradley ControlLogix, Siemens S7, or Omron).  

- Hands-on robot programming (Fanuc, ABB, KUKA, or UR) plus vision guidance calibration.  

- CAD fluency (SolidWorks or CATIA) for fixture and cell layout modeling.  

- Demonstrated success cutting cycle times ≥ 15 % through line balancing or motion optimization.  

- Solid grasp of DFM/DFA, GD&T, and safety standards (ANSI/RIA R15.06, ISO 13849).  

- Working knowledge of SQL or OPC-UA for MES data exchange.  

- Analytical mindset—capable of crunching large data sets, deriving actionable insights, and presenting to executives.  

- Clear, concise communicator; able to translate technical concepts for cross-functional stakeholders.  

Desirable Extras  

- Experience automating battery, EV drive-unit, or semiconductor assembly.  

- Familiarity with Python, Node-RED, or Ignition for quick IIoT prototypes.  

- Certification in Lean Six Sigma Green Belt or higher.  

- Exposure to remote commissioning tools and secure VPN tunneling for off-site support.  

Why This Role Matters  

You will be the catalyst who converts manual bottlenecks into digital, lights-out operations. Every second you shave from cycle time multiplies across thousands of units—magnifying profitability, sustainability, and worker safety. Expect autonomy, a varied project slate, and access to the latest collaborative robots, smart sensors, and simulation suites.  

Career Growth  

Success here positions you for leadership in smart-factory strategy, multi-plant automation governance, or global technology scouting. Continuous learning budgets and hybrid/remote collaboration options help you balance deep technical focus with personal flexibility.