Controls Design Engineer

We are a forward-thinking leader in industrial automation solutions, committed to innovation and engineering excellence. Our projects span diverse sectors, from advanced manufacturing to renewable energy, where we deliver state-of-the-art systems that redefine efficiency and safety. You will join a culture that values collaboration, continuous learning, and impactful engineering. We empower our engineers to solve challenging problems and provide them with the tools and support to grow their expertise.

Key Responsibilities

- Spearhead the end-to-end design of robust industrial automation and control systems for applications in manufacturing, material handling, robotics, and energy sectors.

- Architect and program sophisticated control logic for PLCs—primarily Rockwell (Studio 5000) and Siemens (TIA Portal)—utilizing Ladder Logic, Structured Text, and other IEC 61131-3 languages.

- Develop intuitive, user-centric HMI and SCADA applications (using platforms like Ignition, FactoryTalk View, or WinCC) to provide operators with critical process visualization and control.

- Create, review, and maintain comprehensive electrical schematic packages using AutoCAD Electrical, ensuring all designs for control panels comply with NEC, UL 508A, and customer-specific standards.

- Lead the seamless integration of industrial robots (from manufacturers like FANUC, ABB, KUKA) by developing programming, configuring communication handshakes, and optimizing system performance.

- Perform rigorous analysis to select, size, and specify critical system components, including sensors, actuators, servo motors, VFDs, and industrial networking hardware.

- Manage system commissioning and start-up activities, which includes I/O checkout, device configuration, PID loop tuning, and performance validation to meet design specifications.

- Diagnose and resolve complex electrical and software issues during commissioning and post-launch support, providing both remote and on-site troubleshooting.

- Collaborate with multidisciplinary teams and clients to author detailed Functional Design Specifications (FDS) and control narratives that form the blueprint for system execution.

- Design, configure, and troubleshoot industrial communication networks—including Ethernet/IP, Profinet, and Modbus TCP—to ensure reliable and high-speed data exchange across the plant floor.

- Engineer and implement machine safety systems that adhere strictly to current OSHA, ISO 13849, and IEC 62061 standards, performing risk assessments to ensure personnel and equipment safety.

Core Qualifications

- Bachelor's degree in Electrical Engineering, Mechanical Engineering, or a closely related technical field.

- A minimum of five years of professional, hands-on experience in a role such as Controls Engineer, Automation Engineer, or PLC Programmer.

- Demonstrated proficiency in programming PLCs from the ground up, with a strong command of Ladder Logic and the ability to read and troubleshoot existing code.

- Proven ability to design electrical control panels and produce detailed electrical schematics and wiring diagrams.

- A solid understanding of industrial networking principles, including network topology, IP addressing, and protocol configuration.

Preferred Technical Expertise

- Extensive, project-based experience with Rockwell Automation platforms (Studio 5000, FactoryTalk View ME/SE) or Siemens platforms (TIA Portal, WinCC).

- Practical experience developing modern HMI/SCADA solutions, with specific expertise in Ignition or AVEVA Wonderware being highly advantageous.

- Advanced proficiency in AutoCAD Electrical for creating and managing electrical design projects.

- Direct experience with the programming, setup, and integration of multi-axis industrial robots (FANUC, ABB, etc.).

- Deep knowledge of motion control systems, including the configuration and tuning of servo drives and VFDs for precise positioning and speed control.

- Familiarity with the application of machine safety standards (e.g., ISO 13849, Performance Levels) in a practical manufacturing environment.

- Experience with database integration (SQL) for data logging and reporting from control systems is a plus.