Automation Controls Engineer (PLC/SCADA)
Join a team where innovation is the standard. We are a leader in developing next-generation solutions, empowering our engineers to push the boundaries of what's possible. You will be part of a culture that values deep technical expertise and provides the autonomy to tackle significant challenges. We are committed to continuous improvement and invest in the tools and technologies that enable our team to excel.
Key Responsibilities
- Architect and deploy robust, end-to-end industrial control systems for a variety of applications, from process control to advanced robotics and automation.
- Develop, test, and commission intricate PLC logic and code—primarily utilizing Rockwell (Allen-Bradley) and Siemens platforms—to ensure flawless machine operation and process integrity.
- Design intuitive and highly functional HMI screens that provide operators with critical process visualization and control capabilities.
- Fine-tune PID loops and implement advanced control algorithms to optimize system stability, efficiency, and output quality across dynamic operating conditions.
- Create comprehensive electrical schematics, control panel layouts, and bills of materials using AutoCAD Electrical or comparable E-CAD software, adhering to UL and industry best practices.
- Develop, configure, and integrate SCADA systems (e.g., Ignition, Wonderware, FactoryTalk View) for plant-wide data acquisition, historical trending, and enterprise-level reporting.
- Lead system commissioning, startup, and validation activities (IQ/OQ), providing expert-level troubleshooting for electrical, software, and networking issues—both remotely and during occasional site visits.
- Ensure all control system designs and implementations comply with relevant machine safety standards, including OSHA and functional safety principles (e.g., ISO 13849, IEC 61508).
Core Qualifications
- Bachelor of Science in Electrical Engineering, Mechanical Engineering, or a closely related technical discipline.
- A minimum of five years of direct, hands-on experience in a role such as a Controls Engineer, Automation Engineer, or PLC Engineer.
- Demonstrable proficiency in PLC programming with a strong emphasis on Rockwell Studio 5000 and/or Siemens TIA Portal.
- Proven ability to independently design industrial control panels and create detailed electrical schematics from the ground up.
- A solid theoretical and practical understanding of control theory, including classical PID control and modern control strategies.
- Experience with the full lifecycle of automation projects, from initial concept and specification to final commissioning and support.
Preferred Expertise
- Hands-on experience integrating and programming industrial robots (e.g., FANUC, KUKA, ABB, Universal Robots) is highly advantageous.
- Deep knowledge of motion control systems, including servo drives, VFDs (Variable Frequency Drives), and multi-axis coordination.
- Familiarity with a range of industrial networking protocols such as EtherNet/IP, PROFINET, Modbus TCP/IP, and OPC UA.
- Previous experience in specialized industries like automotive, aerospace, life sciences, or chemical processing.
- Proficiency with engineering software like MATLAB/Simulink for algorithm development and simulation or LabVIEW for data acquisition.
- A strong understanding of process instrumentation—including the selection, calibration, and integration of sensors, transmitters, and final control elements.