Designed liquid cooling blocks and precision cooling channels for data centre thermal management systems, focusing on design for manufacturing and compliance with ASME Y14.5 GD&T standards. ● Modelled complex electromechanical components and cooling solutions using SolidWorks, applying advanced 3D modeling, sheet metal design, and dimensional tolerancing techniques. ● Conducted CFD simulations in ANSYS Fluent to optimize fluid flow and thermal performance, enhancing cooling system efficiency and reliability. ● Performed thermal simulations in ANSYS Icepak to assess heat dissipation of critical components under varying load conditions. ● Executed both structural and thermal FEA to validate mechanical integrity and support iterative design improvements. ● Collaborated on cross-functional R&D projects, including development of multiport EV charging systems and next-generation cooling architectures. ● Ensured compliance with industry standards and performance benchmarks, delivering manufacturable and robust solutions for high-performance applications.

● Successfully managed the site maintenance activities including CFBC Boilers, Steam Turbine Generator, BFW pumps, IA/PA compressors, conveyor belts, blowers, and chain conveyors. ● Collaborated in planning and executing preventive and corrective maintenance for critical equipment to ensure operational reliability. ● Played a key role in the 2024 annual turnaround of Circulating Fluidized-Bed Boilers, involving boiler tube replacements, critical machine overhauls, and post-maintenance inspections. ● Utilized SAP PM and MM modules for efficient workflow management, tracking work order completion, and maintaining precise records for PM & CM. ● Inspected the oil seal of a 10 MW turbine due to high vibrations, identified sludge, and performed cleaning to restore functionality. ● Conducted a cost analysis comparing MIG and TIG welding techniques, which led to the adoption of MIG welding at FPCL, significantly reducing downtime and operational costs by 18%. ● Worked on the planning of a 60 MW STG overhaul, preparing effective inspection strategies to detect blade breakage and erosion. ● Assisted in advanced condition monitoring techniques, including vibration analysis, thermography, and ultrasonic thickness testing, to ensure machinery and boiler efficiency, and compiled comprehensive inspection reports. ● Developed a detailed mechanical package for MOC of instrument air pipeline extension including execution plan, BOM, QIP. ● Acquired comprehensive knowledge of industry codes and standards, including ASME B31.1, B31.3, B16.5, and API standards related to pumps, compressors, and steam turbines.

Conceived and fabricated a cost-effective electric trike prototype for Wall's Unilever, which reduced operational expenses by 83% through minimized fuel consumption and lowered maintenance requirements for local delivery operations. ● Created a detailed 3D model of the Electric Trike in SolidWorks and prepared detailed fabrication drawings. ● Validated structural integrity of electric trike chassis via finite element analysis in Ansys, simulating high-stress urban delivery conditions; ensured 2x safety factor exceeding Unilever's operational requirements for a reliable vehicle. ● Managed procurement and completed full-scale fabrication within 4 months, from concept to rollout.