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Registration: 29.04.2025

Saksham Chhabra

Specialization: Machine Insulation Engineer
— Innovative Machine Insulation Engineer specializing in delivering high-performance insulation systems for automotive BEVs. — Expertise spans full insulation system lifecycle, from material selection (PEEK, PAI, PI Kapton) to rigorous Design and Process Validation testing. — Proven track record in preventing insulation failures (thermo-mechanical, partial discharge) and implementing innovative partial discharge mitigation strategies, ensuring Machine reliability. — Experienced in problem-solving methodologies such as 8D, 5 Why analysis, and Fishbone (Ishikawa) diagrams to identify root causes and implement corrective actions effectively.
GD&T CAD Power Electronics Tolerance Analysis FEA Manufacturing Engineering JMAG Matlab DFMEA Project Management ANSYS
— Innovative Machine Insulation Engineer specializing in delivering high-performance insulation systems for automotive BEVs. — Expertise spans full insulation system lifecycle, from material selection (PEEK, PAI, PI Kapton) to rigorous Design and Process Validation testing. — Proven track record in preventing insulation failures (thermo-mechanical, partial discharge) and implementing innovative partial discharge mitigation strategies, ensuring Machine reliability. — Experienced in problem-solving methodologies such as 8D, 5 Why analysis, and Fishbone (Ishikawa) diagrams to identify root causes and implement corrective actions effectively.
GD&T CAD Power Electronics Tolerance Analysis FEA Manufacturing Engineering JMAG Matlab DFMEA Project Management ANSYS

Skills

CAD
ANSYS
JMAG
Matlab
GD&T
FEA
DFMEA
Tolerance Analysis
Dassault 3D Experience
Manufacturing Engineering
Power Electronics
Project Management

Work experience

Machine Insulation Engineer
since 01.2024 - Till the present day |Jaguar Land Rover
DFMEA, APQP
● Lead insulation and winding development for JLR’s BEV 2.0 program, focusing on improving efficiency and durability. ● Implement Advanced Product Quality Planning (APQP) framework, enhancing supplier relationship management and product quality. ● Lead DFMEA processes, design rule development, and requirement management, ensuring robust and efficient Machine designs. ● Pioneer advancements in enamelled copper wire technology, focusing on partial discharge mitigation and thermo-mechanical ageing resistance. ● Optimize stator impregnation processes, resulting in improved Machine performance and reliability.
Product Engineer
09.2020 - 09.2022 |Aspina Motors
ANSYS Motor-CAD, JMAG, FEA
● Engineered and optimized Machine designs using ANSYS Motor-CAD and JMAG, resulting in efficiency improvements. ● Orchestrated seamless collaboration between suppliers and in-house Machine & drive development teams, reducing project timelines by 20%. ● Developed comprehensive Product Design Specifications, aligning supplier capabilities with engineering requirements. ● Conducted FEA analysis of novel Halbach array electromagnets, achieving 11% increase in BLDC motor output power.
Researcher / Developer
08.2019 - 12.2019 |Aspina Motors
DFMEA, CAD, JMAG, FEA
● Selected as 1 of 3 interns by Japan External Trade Organisation (JETRO) from a pool of 1000+ applicants. ● Contributed to Machine development by applying in-depth knowledge of principles, components, and operational loss analysis.

Educational background

Sustainable Automotive Electrification (Masters Degree)
2022 - 2023
University of Warwick

Languages

EnglishAdvanced